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molded into the plastic base material. Boss design is critical to joint integrity and will be discussed in the following paragraphs. figure 1. screws for Static Joints Plastic Flex Thread thread boss modulus forming cutting High-Low Tapping Material (psi) Screws Screws screws screw soft <100,000 Yes – Yes Normal <200,000 Yes – Yes Yes
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Screw Boss: Often you can put a screw boss in your design to save die costs. A fully encapsulated hole qualifies as a hollow die. By using a screw boss design, you get the functionality of the hole, less metal required in the extrusion, and a less ex-pensive solid die.to make a hollow die.
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Reduced Cracking, Splitting And Boss Breakage. The superior performance of the Hi-Lo fastener increases product quality and decreases costs. The 30 included angle of the high thread form reduces radial or bursting pressure to one-half of that generated by the conventional 60 included angle thread form.
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This is the boss we all need. The boss makes it obvious I am nothing but a cog to them and that cog is necessary regardless of the human behind it. From there it’s up to me. Am I that cog or am I something more?
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Boss features are commonly found in injection molding designs. They are used to aid in the assembly of molded parts by providing a channel for a screw. Designing plastic screw bosses is fairly straightforward but there are a few considerations to ensure a strong connection between parts and mitigate cosmetic defects.
Under service conditions, bosses are often subjected to loadings not encountered in other sections of a component. Provide a generous radius at the base of the boss for strength and ample draft for easy part removal from the mold. 10 Boss Design Guidelines one should follow in Plastic Parts Design 1. Minimum Radius at Base of Boss
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